FactoryVision

What One Camera Cannot See: Honest Limits of Machine Vision

On this page
  1. What surfaces can a camera inspect?
  2. What are the limits of camera-based measurement?
  3. Shiny and transparent parts need lighting work
  4. Discrete parts, not continuous extrusion
  5. What FactoryVision does
  6. Questions to bring to the call
  7. Sources and claims
  8. Frequently asked questions
  9. Book an introductory call

What surfaces can a camera inspect?

The article states these limits for camera inspection.A single camera cannot see internal defects or a part's back without a second camera; shiny or transparent surfaces need lighting work.InternaldefectsBack faceLighting0.1 mmCamera limits
The article states these limits for camera inspection.

FactoryVision’s stated boundaries are:

  • Cannot see defects inside the material.
  • Cannot see the back of a part without a second camera.
  • Cannot measure finer than about 0.1 mm with sensible optics.
  • Cannot inspect shiny or transparent parts without lighting work.
  • Excludes continuous processes such as extrusion.

These boundaries help decide whether the system fits your production.

A camera can inspect the visible face of a part. It cannot see defects inside the material or inspect the back of a part without a second camera.

Before choosing a camera position, identify the parts and surfaces you want to count or inspect. If the back of a part also needs inspection, discuss that requirement when planning the setup.

What are the limits of camera-based measurement?

FactoryVision cannot measure finer than about 0.1 mm with sensible optics.

For dimensional inspection, bring the required dimensions and tolerances to the introductory call so they can be evaluated during setup planning.

Shiny and transparent parts need lighting work

FactoryVision cannot inspect shiny or transparent parts without lighting work. If your parts have those properties, include them in the setup discussion along with the surfaces you need to inspect.

Discrete parts, not continuous extrusion

The article defines the production scope and stated factory range.FactoryVision fits visible discrete parts, excludes continuous extrusion, and states a best fit of 10 to 100 machines.DiscretepartsExtrusion10–100machinesProductionscope
The article defines the production scope and stated factory range.

FactoryVision counts finished, discrete parts. Continuous processes such as extrusion are outside its scope.

Its stated best fit is factories with 10 to 100 machines making countable, discrete parts.

What FactoryVision does

A camera at each machine counts finished work against the day’s target. FactoryVision shows counts by station and shift, linked to an order. It also supports visual checks, including measurement, inspection, presence, identification, trend and process monitoring.

FactoryVision is not an ERP, MES or SCADA system. It requires no sensors and no wiring into the machine. Its models run locally on a small computer in your factory, and your footage stays in your building.

FactoryVision runs in a working Turkish door and furniture factory.

Questions to bring to the call

  • Which machines make discrete parts you want to count?
  • Which surfaces need inspection, including any back faces?
  • Are the parts shiny or transparent?
  • Which dimensions and tolerances matter?
  • Does the process produce separate parts, or is it continuous?

Sources and claims

Claim or numberEvidence
Internal defects, back of a part, approximately 0.1 mm, shiny or transparent parts, and extrusion limits`templates/en.json`, `limits`
Finished-part counting, daily target and station status`templates/en.json`, `count_p`
Counts by station and shift, linked to an order; no sensors or machine wiring`templates/en.json`, `count_p2`
Measurement, inspection, presence, identification, trend and process checks`templates/en.json`, `ledger`
Models run locally; footage stays in the building`templates/en.json`, `data_h3` and `data_p`
Best fit: discrete parts and 10 to 100 machines`templates/en.json`, `close_p`
Not an ERP, MES or SCADA systemFounder facts, 13 November 2026
Operating in a Turkish door and furniture factoryFounder facts, 13 November 2026
Introductory call and setup around the company’s machines and processesFounder facts, 13 November 2026

Frequently asked questions

What defects can a single camera not detect?

A single camera cannot see defects inside the material or inspect the back of a part without a second camera. It also cannot inspect shiny or transparent parts without dedicated lighting work.

What are the limits of camera-based measurement?

FactoryVision cannot measure finer than about 0.1 mm with sensible optics. Required dimensions and tolerances are evaluated during setup planning.

Which manufacturing processes does FactoryVision support?

FactoryVision supports facilities making countable, discrete parts, with a best fit for factories operating 10 to 100 machines. Continuous processes such as extrusion are outside its scope.

Does FactoryVision require machine wiring or sensors?

No. FactoryVision requires no sensors and no wiring into machines. Models run locally on a small computer in your factory, and footage stays in your building.

How does the buying process start?

Buying starts with an introductory call booked at https://calendly.com/esat-factoryvision/intro. After the call, setup is planned to fit your machines and processes.

Book an introductory call

Buying starts with an introductory call. After the call, we get to know your company so the setup fits your machines and processes. Book an introductory call ---

Request an intro call